Basic Info.
Type
Battery Safety Testing Equipment
Product Description
Applications:
Test battery safety performance through crush, after test the sample shall not explode or catch fire.This equipment becomes necessary inspection equipment for the battery manufacturer and researcher.
Features
1.The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.
2.Lighting system is designed to observe the internal testing process;
3. Nail Penetration/Crush Force controllable within range from 250N to 13KN ,meet different standards;
4.Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.
5.Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.
Technical Parameters
Product Model | JY-DC-004 |
Force Range | 0~20KN(Adjustable, customizable) |
Tester Architecture | Free Stand & Vertical extrusion |
Power Input | 220V 50 Hz |
Force Deviation | ≤±1% Full-scale Range |
Unit Shift | Kgf,lbf,n,kn,kpa,mpa |
Crushing Velocity | 1~ 900mm/min(controllable) |
Crushing Velocity Accuracy | ≤±1% Full-scale Range |
Crushing Travel | 300mm |
Crushing Motion Accuracy | ≤±1% Full-scale Range |
Working Chamber Dimension | W400 X D400 X H300mm |
Overall Dimension | W1100W X D600 X H1900mm |
Voltage Resolution | 1mv |
Test Terms | Force, Displacement (Deformation), Voltage, one from three projects or all three projects |
Crushing Time Maintaining | 0~99 Hours 99 Minutes & 99 seconds, time can be controllable to control the deformation and stop if test fulfilled. |
Industrial Communication | PLC Computer Control,ensure stability and real-time of remote sampling, with explosion-proof function, all data can be store and print through computer with Excel format. |
Voltage Acquisition System | One channel(customizable) Resolution:1mv Acquisition Range:0-100V |
Temperature Acquisition system(option) | Resolution:0.1 degree Acquisition Range:0~1200 degree No. of channel:2(customizable) |
Auxiliary Function | Explosion-proof Pressure Release System, Exhaust System, fire-extinguish device |
Driving Method | Servo Motor Driving |
*Note: Equipment can be customized according customer requirements.
Standard Compliance
4.1.GB/T 8897.4-2002(IEC 60086-4:2000)Primary batteries: Safety of lithium batteries
4.2.UL1642:2006 Safety standards (lithium battery) extrusion test
4.3. SN/T 1414.1-2004 Safety inspection of import and export secondary cells and batteries--Part 1: General
4.4. SN/T 1414.3-2004 Safety inspection of import and export secondary cells and batteries--Part 3: Secondary lithium cells
4.5.SJ/T 11169-1998 Standard for lithium batteries;
4.6.YD 1268- 2003 The safety specification and test method for lithium batteries and charger;
4.7.SJ/T 11170-1998 Standard for household and commercial batteries;
4.8. IEC62133-2012
4.9. UN 38.3
4.10. MT/T 1051-2007 Lithium-ion batteries for cap lamp
Standard Requirements
5.1- UN 38.3 Standard Requirement:
38.3.4.6.3 Test Procedure - Crush (applicable to prismatic, pouch, coin/button cells and cylindrical cells not more than 20 mm in diameter)
A cell or component cell is to be crushed between two flat surfaces. The crushing is to be gradual with a speed of approximately 1.5 cm/s at the first point of contact. The crushing is to be continued until the first of the three options below is reached.
(a) The applied force reaches 13 kN ± 0.78 kN;
Example: The force shall be applied by a hydraulic ram with a 32 mm diameter piston until a pressure of 17 MPa is reached on the hydraulic ram.
(b) The voltage of the cell drops by at least 100 mV; or
(c) The cell is deformed by 50% or more of its original thickness.
Once the maximum pressure has been obtained, the voltage drops by 100 mV or more, or the cell is deformed by at least 50% of its original thickness, the pressure shall be released.
A prismatic or pouch cell shall be crushed by applying the force to the widest side. A button/coin cell shall be crushed by applying the force on its flat surfaces. For cylindrical cells, the crush force shall be applied perpendicular to the longitudinal axis.
Each test cell or component cell is to be subjected to one crush only. The test sample shall be observed for a further 6 h. The test shall be conducted using test cells or component cells that have not previously been subjected to other tests.
5.2- 38.3.4 6.4 Requirement
Cells and component cells meet this requirement if their external temperature does not exceed 170 °C and there is no disassembly and no fire during the test and within six hours after this test.
If you have new requirements, please contact the technical section,Senior engineer to provide you with the most authoritative product testing scheme
Q1:Is your company a trading one or a factory?
A1:Our factory produces goods directly. We have focused on the development and manufacturing of physical and environmental testing equipments for 18 years,besides,we have export experience of six years.
Q2:What about the quality of services and products?
A2:Berore shipping and delivering the goods,each product must be tested and tested for 100% .
Products using training: we would provide a training video of each product in order to show you how to install and operate.
All products meet the standsrds of ISO, ASTM, AATCC, BS, EN, DIN, JIS, GB and other requirements.Q3:How long is the delivery time?A3:Usually about 15 to 25 days.If we have stock, we can arrange the shipment within 3 days.
Kindly note that our producing and delivery time depend on specific item and the number of it.
except for the special customization.
Q4:Distance transportation, the packaging is strong enough?
A4:Packing: the first layer uses bubble film ,and the second layer uses vacuum film.We take away the air so as to make a vacuum environment after packing,which can avoid the problem of rust on the rough sea,and the outer packing using standard wooden cases.
Q5: What is the mode of payment?
A5: Generally we use telegraphic transfer,inculding 50% deposit and 50% before shipment.Other payment methods can be negotiated.
Q7:How warranties and after-sales services?
A7:Our products have 18-month warranty.
Life-long free technical support, be video through email.Besides, we can help you to repair your problem controller , even it's not from our factory Produce.
What you need to do is to send us the controller.
Outside the warranty period, professional after-sales service team will provide the perfect technical support, and help customers to solve problems when using our products, deal with guest problems and complaints, and in a professional and timely.
Commitment:
Though we sign a contract, we will also sign a letter of commitment, which will increase your confidence in us.
Address:
Dn-32, Dn-33, Jingshan Third Industrial Zone, Chashan Town, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
JunYuan mechanical equipment Co., Ltd. Belong to chun yen(OTS) company, which is Taiwan brand. Manufacturer In Dongguan. Taiwan Technology. High-end products, founded in 1998. Our company collection of r &d, production and sales in the integration of international high-tech enterprise, testing instruments and equipment directly manufacturer, the main products: Thermal shock chamber, Temperature & Humidity chamber., tensile testing machine, compressive strength testing machine, digital tensile testing machine, etc.
Our company uphold the "quality of service first, integrity-based" business philosophy, successfully developed belongs to JunYuan company own brand. Dedicated to the world standard: ISO, ASTM, DIN, EN, BS, JIS, GB, ANSI, UL, TAPPI, AATCC, IEC, VDE...All used. International level quality synchronization competition with the advanced world trade; Product innovation, technology outstanding!
Our head office is located in Taiwan, China production base is in DongGuan, factory building area of 10000 square meters. Our products with their accuracy and reliability are chosen by the majority of industry and scientific research institutions. Welcome to visit our factory! Company goal: To become the leading world and high trust test equipment supplier!